Written for the people who run the line rather than the people who buy for them. If a piece here does not carry a number, a constraint or a consequence, it did not get published.
Technology5 min readPLC vs. DCS: which control system fits your plant
A practical guide to choosing a control architecture, written for the people who have to live with the decision.
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Insights5 min readThe real cost of unplanned downtime
How unplanned stops drain more than the hours they take, and where the money actually leaks out of a line.
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Case study7 min readRetrofitting a live line without stopping production
Six weekends, one shift pattern, and a controls migration that had to be reversible by seven on Monday morning.
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Insights6 min readWhat OEE actually measures, and what it hides
Availability, performance and quality multiply. That is how a respectable-looking number conceals a line that never once ran at rate.
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Safety8 min readFrom risk assessment to CE marking, in that order
The sequence machine safety has to be done in, and what it costs to find out halfway through that it was done in another one.
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Technology6 min readSCADA data is worthless until someone acts on it
Every line we commission produces more tags than anyone reads. The useful question is which three a shift lead should actually see.
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