Control is the part of a line nobody sees until it fails. We write the functional analysis, code the PLC, build the SCADA and hand over a system your own maintenance team can read six years from now.
An engineer replies, usually within a working day. Not a salesperson.
- PLC software on Siemens TIA Portal, Rockwell Studio 5000 and Beckhoff TwinCAT
- SCADA and HMI design on WinCC, FactoryTalk and Ignition
- MES integration, batch tracking and electronic recipe management
- Functional analysis and control philosophy before a line of code is written
- Factory and site acceptance testing against the analysis, not against a demo
- Line audits and control retrofits on hardware that is still in service
Each one has an output the next one depends on. Skipping a stage does not save the time it appears to save.
- 01
Functional analysis
We write what the line has to do, in the plant's own language, and you sign it. Everything downstream is measured against this document, which is why the arguments happen here and not during commissioning.
- 02
Architecture
Controller, network topology, safety circuit and data layer chosen together. A control system designed without its network is a control system that discovers its network during start-up.
- 03
Code and simulate
Structured, commented and version controlled. We simulate the sequence against a soft model of the machine before it goes anywhere near your floor.
- 04
Commission and hand over
On site until the line holds its rate with your operators running it. You get the source, the drawings and the passwords.
- Controllers
- Siemens S7-1200 / 1500, Rockwell CompactLogix / ControlLogix, Beckhoff CX
- Networks
- Profinet, EtherNet/IP, EtherCAT, IO-Link, OPC UA
- Safety
- Performance Level d and e circuits, ISO 13849 and IEC 62061
- Deliverables
- Functional analysis, source code, as-built drawings, FAT and SAT records
Yes, and the passwords with it. A control system you cannot open is a control system you have rented. It is in the contract, not in a negotiation later.
- 03
Electrical panels
Machine control and power distribution panels, built and tested to standard in our own workshop before they ever reach your floor.
Read on - 06
Industry 4.0
MES integration, line telemetry and OEE reporting: the layer that turns a working line into a line that tells you what it is doing.
Read on - 04
Line start-up assistance
Fast, supervised ramp-ups. We stay on site until the line holds its rate with your operators running it, not ours.
Read on
Tell us what the line has to do. One of our engineers will come back with how we would make it do that, and what it takes.
Prefer to talk it through first?+39 351 479 6193
- A named engineer, not an account manager
- A reply usually within a working day
- A scope written on your floor, before anyone quotes